Mold Recycled Plastics into Clean, Durable Parts—Fast and Repeatable

An operator-friendly injection machine that turns sorted, washed, and dried plastics into consistent parts with smooth surfaces—perfect for accessories, fittings, branded merchandise, and modular components.

Why it matters (value at a glance)

• Consistent cycles, cleaner finishes — Stable temperature/pressure help reduce warping, sink marks, and short shots.
• Direct value-add — Convert recycled feedstock into sale-ready parts, not just intermediate materials.
• Line integration by design — Fits after Shredder → Washer → Dryer → Injection for a compact, closed-loop workflow.
• Easy changeovers — Swap molds quickly to shift between SKUs with minimal downtime.

What it does (simple steps)

1. Feeds & plasticizes clean flakes/pellets into a homogenous melt.
2. Injects the melt into your mold with controlled packing to capture detail and strength.
3. Cools & ejects parts consistently for quick trimming and QC.
4. Repeats at stable cycle times so production planning stays predictable.

Typical outputs

• Small fittings & hardware: clips, spacers, knobs, cable management, closures.
• Brand & retail items: coasters, keyfobs, tags, badges, logos, inserts.
• Modular components: tile connectors, drawer pulls, assembly aids, panel fasteners.

Material guidance

Works best with common recycled polymers — PP, HDPE — when properly sorted, washed, and fully dried. Sieve feedstock for uniform size to improve melt consistency and reduce filter/runner issues.

Good practice (to elevate quality)

• Dry thoroughly; moisture creates bubbles/voids and weak spots.
• Match melt & mold temps to the polymer; avoid overheating to prevent discoloration or brittleness.
• Use proper gating/venting; design runners/sprues for quick fill and clean ejection.
• Color strategy: sort by color or use masterbatch sparingly for consistent tones.
• Routine care: clean nozzles, check filters, and inspect molds/vents to keep cycles repeatable and parts clean.

Where it fits in your line

Shredder → Washer → Dryer → (Sieving) → Plastic Injection → (Finishing/Branding/Assembly)

Use-case snapshots

• Community recyclers: turn local plastic into branded goods for fundraising or retail.
• SMEs & factories: replace purchased hardware with in-house molded parts to cut lead time and cost.
• Education & labs: demonstrate a complete plastic-to-product loop with professional, repeatable outcomes.

FAQ (concise)

• Do I need pelletizing first? Not always. Clean, dried flakes can work; pellets often improve consistency for tight-tolerance parts.
• Which polymers are easiest to start with? PP and HDPE are forgiving. Begin with simple molds, then move to finer details.
• How do I manage color consistency? Sort by color upstream or standardize masterbatch ratios; keep regrind percentages stable.

Suggested CTAs: Request a Quote · Book a Demo · Send Material Samples · Share Your Part/Mold Design